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MCT225 offering absolute accuracy for inside geometry This new ‘absolute-accuracy’ Metrology-CT (MCT) system guarantees that all internal and external geometry is measured efficiently. A proprietary liquid cooled micro-focus reflection source and air-cooled cabinet provide long-term stability and enable the MCT225 to achieve an impressive accuracy specification. It offers superior measuring accuracy and small feature detection to inspect precision plastic parts, small castings and complex parts and assemblies. Benefits • 50 years’ experience of Coordinate Measuring Machine (CMM) metrology blended with 25 years’ experience of X-ray Computed Tomography (CT) • Absolute accuracy 9 + L/50 μm in accordance with the VDI/VDE 2630 • Proprietary micro-focus source developed for metrology CT purposes • High-precision mechatronics increase sample manipulation accuracy • Straightforward manual use and automation process flow execution • Powerful visualization and analysis provide detailed insight • Suitable for wide range of sample sizes and material densities. Metrology CT: Non-destructive 3D inspection of internal/external geometry Metrology CT is the fusion of metrology and X-ray Computed Tomography (CT).

X-ray has long been used for industrial applications. With X-ray CT a number of 2D X-ray images are taken at different angles around the sample. All of the external and internal geometry is captured as the X-rays pass through the sample. CT software constructs a 3D model of the sample using these 2D images.

Dimensional characteristics such as size, position and form can be measured directly using the model as well as full part-to-CAD comparison, section reporting and GD&T analysis. Absolute accuracy of 9μm + L/50 and 2μm feature detectability The MCT225 offers absolute accuracy of 9μm + L/50, and 2μm feature detectability. Absolute Accuracy guarantees measurement accuracy without time consuming comparative scans or reference measurements. Samples are simply placed on a rotary table inside the enclosure and measured. The CT system is pre-calibrated using accuracy standards traceable to the UK’s national measurement institute (NPL) and verified using VDI/VDE 2630 guidelines for Computed Tomography in Dimensional Measurement.

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A key component of the MCT225 system is the in-house developed Nikon Metrology 225 kV micro-focus X-ray source. It produces incredibly sharp images with low noise levels, enabling magnification levels up to 150x with 2 µm feature detection. MCT225 is pre-calibrated using accuracy standards traceable to the UK's national measurement institute (NPL) and verified using VDI/VDE 2630 guidelines for Computed Tomography in Dimensional Measurement. “Absolute accuracy” guarantees measurement accuracy without time consuming comparative scans or reference measurements; samples are simply placed on a rotary table inside the enclosure and measured. High-precision mechatronics increase sample manipulation accuracy The MCT225 is equipped with a fully programmable 5-axis precision and large capacity sample manipulator. The manipulator has been optimized through Finite Element Analysis (FEA).

The design of the manipulator benefited from 50 years of CMM development expertise, to ensure highly accurate sample movement. High precision linear guideways and axis travel error correction offer accurate and repeatable motion within the temperature controlled enclosure. High resolution optical encoders also fit this strategy for maximum precision. Calculator. X-ray images taken by a high resolution 4-Megapixel detector is the starting point for the system’s high performance digital imaging and processing. • Large capacity manipulator for samples up to 5 kg that fit in a measuring volume of 250 mm diameter and 450 mm height • Long manipulator travel: 480 mm (18.89”) in x direction, 450 mm (17.71”) in y direction, 730 mm (28.74”) in z direction, and rotation in 360 degrees Straightforward manual use and automated process flow The unique CT Wizard guides the operator every step of the way from sample loading to creating the final inspection report. Settings are automatically optimized for accuracy and image quality without compromising on productivity. Accelerated reconstruction of the sample volume, using optimized graphics cards, reduces the total process time from hours to minutes.

Macros allow for automated workflows that execute repeated CT data capture. After recording a macro, an operator positions a sample on the manipulator table and starts the procedure. The MCT225 system automatically moves the sample while X-ray images are being taken. When the imaging cycle is completed, the operator can switch specimens and re-start the procedure. Powerful visualization and analysis provide detailed insight The unique CT Wizard guides the operator every step of the way from sample loading to creating the final inspection report.